Aurora Sail

Custom Order

Precision-engineered deployment mechanism for high-area CubeSat solar sails. Features a modular Tri-Boom architecture for industry-leading packaging efficiency and deployment reliability.

The Aurora Sail represents a significant advancement in small-satellite propulsion. Engineered to bridge the gap between heavy packaging and large surface area, this system utilizes a refined Tri-Boom configuration to maximize available stowed volume.

By integrating precision carbon fiber stabilizers, the Aurora Sail provides a low-friction, high-reliability solution for deploying large-scale membranes, ensuring mission success in complex orbital environments.

Configuration Tri-Boom (3 Booms)
Boom Material Composite Slit-Tube
Guide Rails 3mm Solid Carbon Fiber Rods
Stowed Volume ~80mm Diameter (Tuna Can)
Sail Area 0.425 m² (Scalable architecture; larger booms available on request)
Sail Material CP1 Polyimide (2.5 μm)
System Mass 140g (Excl. Motor) / 450g (Incl. Motor)
Actuation (Prototype) High Torque NEMA 17
Actuation (FM/QM) Geared BLDC Motor (Planned)
TRL 4 (Component/System Validation)

Connection Interfaces:

  • Standard: Solder Pads (Resistors) + Pico-Lock Connector (Data/Feedback).
  • High-Reliability: Harwin Gecko/Datamate (Integrated Power & Data) available on request.

Electrical Specs:

  • Actuation (Release): Burn Wire / Resistor.
    Recommended Drive: 5V @ 2A (current-limited) for < 2s.
  • Feedback (Status): Limit Switch.
    Dry contact closure upon full deployment (Normally Open).

Prototype deployment testing (Autoplaying):

Solar Sail Deployment

Get in Touch

Rahul Yadgirkar

Mechanical Engineer specializing in designing robust mechanisms, deployable structures, and precision systems for space applications.

Interested in our mechanisms? Contact us for custom orders, quotes, or collaboration inquiries.